Built-up roofing is the most time-tested commercial flat roof system in existence — multi-ply alternating layers of hot bitumen and reinforcing felt, delivering exceptional durability on South Texas commercial buildings for over a century.
Built-up roofing (BUR) — also called tar and gravel roofing — is the oldest and most proven commercial flat roofing system still in active use. Alternating layers of hot-mopped bitumen and reinforcing felt create a multi-ply waterproofing system that is extraordinarily durable, puncture-resistant, and well-suited to the demands of South Texas commercial and industrial facilities. Many of the commercial buildings across the Rio Grande Valley that were originally roofed with BUR systems in the 1960s, 1970s, and 1980s are only now reaching the end of their first roof's service life — testament to BUR's longevity when properly installed.
While single-ply systems like TPO have largely replaced BUR as the specified system for new construction, BUR remains a viable specification for re-roofing when the existing system has proven its longevity and the owner wants the same proven technology. BUR is also relevant as the system most commonly encountered beneath the surface when performing full tear-offs on older South Texas buildings — our crews have removed and replaced hundreds of thousands of square feet of BUR across the region.
| System Type | Multi-ply hot-mopped bitumen with reinforcing felts |
| Plies | 3-ply, 4-ply, or 5-ply depending on specification |
| Surface | Gravel-ballasted or smooth cap sheet |
| Service Life | 20-40 years depending on ply count and maintenance |
| Best Applications | Re-roofing over existing BUR, industrial, high-traffic facilities |
| Weight | Heavier than single-ply — structural deck capacity must be confirmed |
| Heat Resistance | Excellent — hot-mopped bitumen is not affected by South Texas heat |
Full tear-off of existing modified bitumen over original BUR substrate. New GAF EverGuard TPO installed over new tapered insulation — 80,000 SF completed in 45 days.
View All ProjectsOur team will assess your facility and recommend the best system for your climate, budget, and warranty requirements. Free estimates for South Texas commercial facilities.
Get a Free AssessmentGet a free, no-obligation estimate from the Rio Grande Valley's most experienced commercial roofing contractor. We respond within 24 hours.
Get Your Free Estimate